Water Powder Mixer

In liquid food and beverage processing plant, whether you want to produce high-viscosity food sauce, jam or low-viscosity juice, CSD drinks, or dairy products, to increase the flavor and shelf life of the end products, many ingredients such as sugar, pectin, oil, acid, nutrition supplements, preservative need to be added according to the beverage recipe, if we want to mix all these ingredients evenly together, we will need to use the ingredients dissolving and blending equipment. The blending and dissolving process is a core process, the mixing process directly determines the viscosity and texture of the final product, so choosing suitable blending equipment is the key factor.

As the top liquid food and beverage processing supplier in China, we have wealthy experience in supplying solutions for liquid/liquid and liquid/powder blending. Whether you need cold or hot blending, continuous production or batching dissolving, our diversified blending equipment can meet your requirements. Today we will give a brief introduction to the most commonly used in liquid and powder dissolving situations–the water powder mixer.

The water-powder mixer is a new generation of solid and liquid, liquid and liquid rapid mixing system equipment for continuous high-homogeneous-efficiency emulsification of ingredients. The equipment adopts advanced high shear and emulsification technology, and has a set of rotor-stator systems that are tightly engaged, so that the online mixer has multiple and unified functions. In the compact structure system, the two sets of rotor-stator systems cooperate and work together, so that the heterogeneous ingredients can be homogenized and dissolved quickly in a small space, and the production results of fine, uniform and stable products can be obtained. It can be widely used in the fields of food, beverage, medicine and chemical industry.

The water powder mixer is a batching machine that has various functions such as dissolving, mixing, stirring, dispersing, homogenizing and emulsification. It is widely used for dissolving thickeners, stabilizers and emulsifiers CMC, starch, colloid, milk powder, fruit powder, tea powder, malt extract into concentrations in liquid food and beverage processing plant.

1. No powder, no particles, no lump formation.
2. Compared with the traditional process, it can shorten the working time by about 80%, greatly improve production efficiency and reduce the production cost.
3. It is widely applicable to both continuous automatic production lines and different batch production applications.
4. Especially suitable for materials with high viscosity and insoluble.
5. The equipment has no dead ends, can realize online CIP/SIP, and meet hygienic requirements and standards.
6. Modular structure: It can be used directly without on-site installation and debugging, which greatly reduces the installation cost.
7. Compact structure: small footprint, easy to integrate with other systems, saving investment.

• System workbench: According to different application requirements, choose SUS304 or 316L stainless steel. The whole equipment system is relatively airtight, clean, hygienic, beautiful and easy to operate.
• Dry powder feeder: It is a v-shaped dry powder solid feeding port with an adjustable sanitary valve. Manual or pneumatic control can be selected.
• Control valve: It is a part of the adjustment system, and can adjust the flow and flow rate of the system at the same time.
• Sight glass: (optional installation): Provide convenient and intuitive instructions for the operator to observe the working status of the entire system.
• System emptying system (optional installation according to customer requirements); can be used for cleaning, emptying and sampling.
• Mixer: It is the core component of the system function. The ingeniously designed and tightly engaged rotor-stator system enables the online mixer to have multiple and mutually unified functions. They rotate at high speeds relative to each other, but they are not in direct contact with each other, and there is no wear. The shape and structure refer to the structure of the sanitary centrifugal pump. The pump shaft, mechanical seal, and sealing ring are all imported; the rotor, stator and cavity are all made of integral forging stainless steel through high-precision CNC machining; the system is strong, stable, and reliable.
• Power machine: The powerful liquid ring vacuum power system is a necessary part of the system to ensure that the system works fast, stable, powerful and reliable. The hygienic liquid ring vacuum self-priming system with powerful suction provides conveying force for the entire mixer system and power for solid materials. Adopt stainless steel mechanical seal, durable, stable and reliable.
• Protection system: The system is equipped with a stainless steel double filter protection system to ensure that any metal solid particles (nuts, welding slag, metal flakes, sand and gravel, etc.) will be prevented from damaging the system.
• Operating system: The operating system is reasonably designed, with a single button to start and stop operations, and faults are indicated separately. Simple operation and convenient maintenance. The operating system has protection functions such as anti-overload, anti-short circuit, anti-phase loss and anti-misoperation. It can also be equipped with a PLC operating system according to customer needs to achieve automatic operation.

The two-stage water powder mixer is integrated into a circulation loop connected to a batch tank. The powder ingredients will be fed into the mixer through the hopper, then the rotor and stator create the shear force, and dissolves the powders into liquid type. After finished dissolving, the emulsion will be pumped into the batch circulation tank.