Project Description

Gable Top Carton Filling Machine

Gable Top Carton Filling Machine Overview&Application

The gable top carton filling machine is made of SUS304/316L material, it is integrated with carton bottom and top forming, filling chamber sterilizing, product filling, top sealing, capping and date coding in one machine, and the whole process is controlled by PLC can realize full automatic.

The machine is suitable for filling dairy products like cow milk, plant-based milk(soy milk, almond milk, oat milk, coconut milk, cereal milk), cream, yogurt, flavored milk, etc. The milk products after pasteurized/UHT sterilized will be filled into the gable top cartons, the filling temperature will be cold filling(5-7℃), and the shelf life is about 7-21 days in cold temperature.

It can be also used for filling tea drinks, NFC juice, compound juice, milk beverage, fruit wine and fruit vinegar products. Depending on the sterilizing flowchart, filling temperature and ingredients added in the products, it has a shelf life from 7 days to 12 months.

gable top carton filler

Gable Top Carton Filling Machine Working Flowchart 

Firstly the cardboard is put into the mandrel, then pre-folded the bottom of the gable top carton, and heated by hot air, after that sealed the bottom of the carton to get the shape of the bottom.

Then feed the bottom-shaped cartons for the top performing, and then sterilized by steam or H2O2 in the filling chamber, after that, the products will be filled into the cartons, and then sealed or capped on the top of the cartons. At last, the cartons will be date coded and discharged to the conveyors for the next process.

gable top carton filling machine work flowchart

Gable Top Carton Filling Machine Feature  

  • The gable top carton has a unique and beautiful appearance and applies environmental protection material. The products are in high class for their unique feature, and can sell at a much better price than other packages in the market, which gains considerable profit for middle/small enterprises. The cartons are made of PE film, paper and foil three compound layers, which can effectively prevent the bacteria from entering into the cartons and extend the shelf life of the end products.
  • Gable top carton filling machine can apply a hot filling, which makes the products can be kept for 3-12 months under normal temperature. That solved many enterprises’ problems of short shelf life.
  • The whole machine has a beautiful appearance, fully automatic, easy to operate, low maintenance cost, compact design, occupies a small space and has a low noise design.
  • The machine can be used for paper, aluminum foil and PE laminated materials and TTM papers.
  • It has a high application for the volume of the carton from 200ml-2000ml, as soon as the bottom size is the same, all the cartons can be filled in one filling machine.
  • The key parts for the filling machine are all used by international famous brands, such as Siemens PLC and touchscreen, LEISTER heater, Airtac pneumatic parts, etc.
  • The filling capacity is from 2000PCS/H-8000PCS/H available.
  • It has the advantage of a short conversion time for different carton specifications. Because the roof box filling machine is equipped with a fine-tuning device, it has the characteristics of high filling accuracy.
gable top carton filler
gable top carton filler details

Technical Parameter 

Model Applicable Carton Volume Filling Speed Weight Power
RTC-2000200-2000ML2000PCS/H 3200KG18KW
RTC-4000200-2000ML4000PCS/H5000KG35KW
RTC-6000200-2000ML6000PCS/H5500KG 60KW
RTC-8000200-2000ML 8000PCS/H6000KG75KW

Video PerformanceÂ