Project Description

Bottled Water Filling MachineĀ 

Bottled Water Filling Machine Description

  1. 3-in-1 Bottled water filling machine is suitable for filling pure water, mineral water into PET or glass bottles.
  2. The whole body machine is SUS304 material, which can meet the food grade requirements.
  3. The Empty bottle feeding system adopts to air conveyor and starwheel combined method, and a photoelectric switch is installed on the bottle feeding tunnel, which can realize the synchronization of bottle feeding, bottle washing, filling and capping process.
  4. Using RO pure water to spray the inside of the bottles to make sure the bottle is clean before filling. The washing bottle clamp is SUS304 material. (For glass bottle clamp, it is Food grade polyurethane).
  5. The filling valve is made of SUS304/316L, with high filling precisionā‰¤Ā±2mm, filling volume is controlled by a mechanical cam. High valued liquids can be controlled by flowmeter or electronic scale. The filling style is gravity filling and filling temperature is room temperature.
  6. Adopt to magnetic constant torque capping technologyļ¼Œstable and reliableļ¼Œthe rejectā‰¤0.3%. High efficiency centrifugal sorting cap method, not easy to wearout for the cap. The capping machine has lack of cap detecting mechanism to control the cap elevator run or stop.
  7. PLC control all processes from empty bottle feeding, bottle rising, bottled water filling, bottle capping to full bottle discharging.
  8. The key parts are all using famous brands like Mitsubishi PLC, SICK or Banner photoelectric switch, Schneider contactor, Danfoss frequency inverter.
  9. The whole machine is equipped with oil lubrication system, which can guarantee the whole machine running with high efficiency.
bottled water filling system

Bottled Water Filling Machine ComponentsĀ 

The whole bottled water filling machine includes empty bottle feeding system, empty bottle rising system, starwheel bottle conveying system, filling system, water filling distribution tank, capping system, cap sterilizing, sorting and elevator system, gear transmission system, oil lubrication system, machine frame, independent electronic control cabinet.

bottled water filling system

Bottled Water Filling Machine Working ProcessĀ 

Air fan transport the empty bottle to washing parts, then the bottle clip clamp bottle neck and inverse bottle from bottom to up, the high-pressure water pipe in bottle clip began to rinse water to bottle inside. After 15S finished flushing, the bottle will be turned over again and transferred to filling parts by starwheel. When filling parts detects bottle comes, the bottle clip will clamp bottle neck to the below of filling valve, then filling valve open, pure water or mineral water will be filled into bottles. When the filling level reach to set value, it will stop filling, and the full bottle will convey to capping parts by starwheel. At the same time, capping sorting and elevator are running and send the caps to the bottles, then the capping head use torque force to screw tighten bottle caps. At last, the full capping bottle will be transferred to belt conveyor for next station processing.

Bottled Water Filling Machine Technical ParameterĀ 

Model XGF 8-8-4XGF 14-12-5XGF 18-18-6XGF 24-24-8XGF 32-32-10XGF 40-40-12XGF 50-50-15
Capacity 500ml(B/H)3000- 40004000- 50007000- 800010000- 1200015000- 1800018000- 2000020000- 24000
Bottle typeRound or square bottles, PET or glass bottles
Suitable bottle sizeBottle diameter Š¤50ļ½žŠ¤100 Height 150mmļ½ž330mm
Suitable cap typePE screw caps for PET bottles/Aluminum caps for glass bottles
Rinse water consumption (Kg/h)50060012001500180025003000
Power(Kw)2.53.55.56.56.58.411
Size (LƗWƗH)(mm)1950Ɨ1450 Ɨ23502260Ɨ1600 Ɨ23502900Ɨ2200 Ɨ24003300Ɨ2300 Ɨ24004100Ɨ2850 Ɨ24004250Ɨ3200 Ɨ24005750Ɨ3750 Ɨ2400
Weight(Kg)2500280040005000650080009000