The aseptic brick carton filler is suitable for aseptic packaging of UHT sterilized liquid milk, non-gas beverages, plant substitute milk, fruit and vegetable juice, coffee, vegetable protein beverages, tea beverages, fruit wine and other self-flowing liquid foods and bevergae into aseptic brick cartons.

Frame: The machine frame provides structural support for the filler and houses various components. It is typically made of stainless steel or other robust materials to ensure durability and hygiene.

Carton forming station: it is a mechanism to form the flat carton blanks into fully formed cartons ready for filling. It includes a packaging material feeding system, carton folding and preforming mechanism, bottom sealing, forming mandrels, top flat folding and sealing, and carton ejection system.

Conveyor System: A conveyor system is used to transport empty cartons through the filling process. It consists of belts or chains that move the cartons from the loading station to the filling station.

Carton Magazine: The carton magazine holds a stack of flat, pre-formed carton blanks. It is designed to feed the cartons into the filler automatically, ensuring a continuous flow of packaging material.

Sterilization system: Aseptic fillers incorporate a sterilization system to ensure the hygiene and safety of the product. This system typically includes components such as sterilizing agents (e.g., H202 or steam) and sterilization chambers or nozzles.

Filling Station: The filling station is where the product is dispensed into cartons. It includes a filling manifold or multiple filling heads, which are responsible for accurately measuring and delivering the desired volume of the liquid product into each carton.

Sealing Mechanism: Aseptic brick cartons are typically sealed using a combination of heat and pressure. The filler may include sealing components such as hot melt applicators, rollers, or ultrasonic sealing devices to securely seal the top of the cartons.

Capping System: In some cases aseptic fillers may include a capping system for products that require additional closure, such as screw caps or straw applicators.

Control System: A control system, often operated through a human-machine interface (HMI) and PLC, is used to monitor and control the various functions of the filler. It ensures precise control of the filling process, temperature, sterilization parameters, and overall machine operation.

Cleaning System: Aseptic fillers require thorough cleaning and sterilization to maintain hygiene by the CIP system. They include systems for cleaning the product contact surfaces, sterilization chambers, and other components to meet strict sanitation standards.

–Great appearance, nice workmanship, using high-quality steel for food uses, ensure the equipment life.

— Packaging molding stability, adapting to various manufacturers of packaging materials, ensure the benefits of all users.

–Low loss rate packaging materials, ensure the economic efficiency of customers.

–Precise measurements, low power consumption, saving manpower, easy to learn.

–Each part of the components are made of well-known brands, the core components of all the world-class brand.

–Advanced aseptic system through multiple protection environments and products. The filling chamber and packing materials are all adopt to H202 and clean hot steam to sterilize.

–Different machines can adapt to different packaging forms like slim, base, square, mid type packages; Also different machine models can fill carton volumes from 200ml to 2000ml.

–The material used for packaging is a 5-7 layer composite material composed of PE, cardboard and aluminum foil, which can effectively block the invasion of microorganisms, light, moisture and oxygen, and retain the flavor substances of the product to the maximum extent.

–The capacity of the aseptic brick carton filling machine is from 2000CPH-20000CPH available according to the volume of the package.

–The equipment integrates equipment sterilization, packaging material sterilization, carton forming, aseptic material filling, carton sealing, and cut-off functions. The whole process is carried out in a fully enclosed environment, controlled by PLC, with precision and high degree of automation.

–Filling method: servo proportional control valve automatically controls the liquid level and filling volume in the filling pipe.

–Filling temperature: at room temperature 25-30℃, product shelf life more than 6 months.

— The whole machine adopts stainless steel sealing structure, pneumatic system from Germany FESTO company, Japanese Panasonic frequency conversion speed regulation, Mitsubishi man-machine interface industrial control system, hydrogen peroxide micro spray and high-intensity ultraviolet ray double sterilization technology, electromagnetic induction sealing technology. Automatically complete paper feeding, coding, sterilization, filling and forming, and the products are in brick packaging.

–The filler is usually connected with UHT sterilizer and aseptic tanks to produce aseptic products.

Sterilization of filling machine: Before filling, all parts of the machine that are in direct or indirect contact with the material need to be sterilized. The first is air heater preheating and longitudinal paper tape heater preheating, after reaching a temperature of 360°C, a 35% concentration of H2O2 solution is distributed through the nozzle to the aseptic cavity and other parts of the machine to be sterilized. The amount and time of H202 sprayed is automatically controlled by PLC. After spraying, it is automatically dried with sterile hot air.

Sterilization of packaging materials: After the introduction of sterile materials, they are sterilized by a deep tank filled with H202 solution, and then passed through a squeeze roller and an air wiper to remove residual H2O2, and then enter the aseptic cavity.

The forming, filling, sealing and cutting of the packaging carton: the packaging material enters the aseptic cavity through the turning roller, the paper tube is formed by the forming element, and the paper tube is sealed on the longitudinal heating element, and the aseptic material is filled through the filling tube, After the filling is completed, the carton is horizontally sealed by the high-frequency induction heating, and then the product is cut off with a cutting device.