The industrial juice extractor is a device that separates the juice from the pomace, peel, and seed in the crushed fruit. It is generally composed of a fruit-receiving device, a fruit squeezing or fruit pulp separating device, a pomace discharge device, and a fruit juice-receiving device.
Industrial juice extractors are commonly used in juice production plants and fruit processing factories, they offer numerous advantages over manual or smaller-scale juice extraction methods, including increased productivity, consistent quality, and faster processing times.
The industrial juice extractor has the following feature:
- Efficient Extraction: These extractors employ advanced mechanisms such as centrifugal force or hydraulic pressure to efficiently separate the juice from the solid components. They have robust cutting blades or crushing rollers that break down the fruits, extracting juice while minimizing waste.
- Pulp Separation: Industrial juice extractors are designed to separate the extracted juice from pulp, seeds, and other solids. They employ different techniques, such as filters or screens, to separate the juice from the pulp, ensuring a smooth and pulp-free final product.
- Durability and Hygiene: Industrial juice extractors are constructed using sturdy SUS304/316L materials that can withstand the demands of continuous operation in commercial settings. They are also designed with hygiene in mind, with components that are easy to clean and sanitize by the CIP cleaning system, meeting strict food safety standards.
- Versatility: These machines can process a wide range of fruits and vegetables according to their different features, allowing for the production of various types of juices, including citrus, apple, carrot, and more.
- Capacity flexibility and customization: According to different fruit and different capacity, we have juice extractors to meet clients’ requirements.
- Automation and Control: Many industrial juice extractors come with advanced automation features and control systems. These can include programmable settings for different product types, adjustable extraction speed, and monitoring functions for efficient operation.
- Time and Labor Savings: By automating the juice extraction process, industrial extractors save time and reduce the need for manual labor. This can result in cost savings and improved operational efficiency.
- Waste Reduction: Industrial juice extractors maximize juice extraction while minimizing waste. They separate pulp, seeds, and other solids, which can be repurposed or disposed of efficiently, reducing overall waste generated.
Due to the different characteristics and shapes of fruits, different juice extractors need to apply to obtain juice. The juice extractor is a very critical equipment in the fruit juice processing plant. One high-performance industrial juice extractor can not only maximize the juice yield of the fruit, but also the separated juice has high purity and fewer solids.
According to the mainstream industrial juice extractor types on the market, we can classify fruit juicers as follows:
Screw Juicer
The screw-type industrial juice extractor uses the change of the gap between the screws to squeeze the fruit to obtain the juice. This type of juicer is the most widely used juicer for fruits, and is suitable for squeezing the juice of fruits and vegetables such as apples, pears, pineapples, tomatoes, coconuts, pomegranates, peaches and all kinds of vegetables. The structure is simple, easy to operate, suitable for small fruit processing plants. The limitation of the screw juicer is that the capacity is small, and the purity of the squeezed juice is not high. The advantage is that the investment cost is low and the fruit application is wide.
Belt Press Juicer
The working principle of the industrial belt press is to pump the crushed fruits into the hopper through a screw pump, and then the distribution roller distributes the material evenly on the filter cloth, and passes through the filter cloth and squeeze roller in the downwardly curved wedge-shaped area With high squeezing force, the juice is squeezed out to form a squeezed filter cake. Belt presses are generally suitable for crushing broken apples, pears, pineapples, pomegranates and carrots. It has the characteristics of high juice yield and good separation effect of fruit seeds, pomace and juice.
Citrus Juice Extractor
This citrus juice extractor is specially designed and developed by the American FMC company for the characteristics of citrus fruits. It can separate the peel, seeds, oil, pulp and juice of citrus with great performance. It is suitable for squeezing citrus, grapefruit, orange, kinnow, mandarin, tangerine and other citrus fruits. This type of juicer is characterized by a single purpose, high cost, but good juice extraction effect and high purity.
Roller Half Cutting Juice Extractor
This roller-type juicer also obtains juice through the squeezing force between the rollers, which has a good juice extraction effect for fruits containing peels, and is mainly suitable for citrus fruits, passion fruit, pineapple, papaya and other fruits. The half-cut juicer has a large capacity, a high juice yield, and a wide range of suitable fruits.
Pneumatic Vacuum Press
The vacuum press juicer is squeezing juice under vacuum to ensure that the juice will not be oxidized during the squeezing process. Fruit juice is extracted by vacuum instead of pressure, fruit juice extraction process is gentle and high efficient. The extractor is suitable for pomegranate, mulberries, kiwi fruit, grape, cherry and berry fruits.
Barrel Hydraulic PresssÂ
The barrel hydraulic press/juice extractor is suitable for small batch production of fruit and vegetable juice processing plant. This equipment is suitable for extracting juice from apple, pineapple, citrus, ginger, aloe vera, hot chili pepper, berry fruit mashes. The hydraulic squeezing dewatering/juicing machine is mainly composed of a frame, a body, a pressing plate, a material basket, a hydraulic system, a pumping station system, and an electric control part.
This equipment adopts hydraulic pressing method to remove moisture from fruits and vegetables and other materials. The product is mainly suitable for fruit juice extraction, vegetable dehydration processing, medicinal juice extraction, etc.
The barrel hydraulic press cylinder pressure is 50-500 tons to choose from. The slag discharging method is manual, semi-automatic and fully automatic. The pressing time is about 20 minutes, and the capacity is between 100kg-1000kg.
Decanter Centrifuge Separator
This machine uses centrifugal force to separate the solid and liquid in the fruit to obtain the juice. It is developed for high clarifying performance and the maximum possible degree of solids dewatering in the juice industry. The separator is suitable for mango, banana juice separating with good effects.
As a professional supplier in China, we offer all kinds of industrial juice extractor for all kinds of fruits and vegetables juicing!