Vacuum Homogenizing Mixer

The stainless steel vacuum homogenizing mixing machine integrates the functions of vacuum defoaming, mixing, homogenization, heating, and electric control. It is an ideal equipment for the production of medium and high viscosity pastes, mayonnaise and honey. This equipment consists of a vacuum homogenizing emulsifying pot and oil phase pot, water phase pot, operating platform, vacuum system, pressing system, etc.

The stainless steel homogeneous mixing emulsifier means that the material is in a vacuum state, using a high-shear emulsifier to quickly and evenly distribute one phase or multiple phases to another continuous phase. It uses the strong kinetic energy brought by the machine to make the material in the narrow gap between the stator and the rotor, it is subjected to hundreds of thousands of hydraulic shears per minute, and after high-frequency cyclic reciprocation, high-quality materials with no bubbles, delicate and stable are finally obtained.

The vacuum homogenizing emulsifier equipment is non-standard customized equipment, which is reasonably configured according to the customer’s process, and is suitable for products that need to be emulsified and stirred in a vacuum state. It can be equipped with low-speed wall scraping and stirring for emulsification and stirring of high-viscosity products. It can be equipped with a high-shear emulsifier, suitable for processes such as dispersion, emulsification, homogenization, stirring and mixing.

It is widely used in the food and beverage industry such as for processing mayonnaise, soy sauce, condiments, tomato sauce, instant food, jam, pet food, starch solution, dressings, jam, butter, margarine, etc.

Mixing function: The bidirectional stirring mechanism, frame stirring or polytetrafluoroethylene scraper stirring design can greatly increase the circulation, vortex and tumbling of the liquid in the tank, promote the homogenization, dispersion and emulsification of the material, realize 360-degree mixing without dead angles, and improve the full utilization rate of the material.

Homogenizing function: The main vessel includes homogenization. The structure of the fixed rotor enables high-speed operation, resulting in cutting, compression, folding, and turbulent flow of the product material, achieving a high level of fineness.

Vacuum function: The vacuum emulsifier can degass to eliminate air bubbles, giving the paste a glossy appearance and improved spreadability. Under vacuum conditions, the homogenizer achieves high-quality emulsification and mixing effects.

Heating and cooling function: The heating method adopts electric heating, allowing for quick and efficient heating and cooling of the product material.

• The stirring adopts stepless speed regulation, so that the stirring linear speed can be adjusted arbitrarily within 0-150m/min to meet the requirements of different processes.
• The advanced homogenizer adopts the technology of the American ROSS company, with a unique structure and superior efficiency.
• All parts in contact with materials are made of imported stainless steel, and the inner surface of the container is mirror polished to 300 mesh(sanitary level), which meets the sanitary requirements.
• Vacuum suction, vacuum deaeration, the entire process is completed in a vacuum state, no bacteria pollution, prolong the product shelf life.
• The appearance is beautiful and generous, the appearance adopts special polishing technology, the gloss is like a mirror, and the equipment is luxurious and precious.
• It adopts Siemens high-speed touch screen control, PLC can display the set value, monitor the data, automatically read and memorize the recipe process, and is equipped with an early warning function.
• Unique two-way stirring, internal stirring and external stirring can be switched regularly, the stirring speed can be adjusted by the frequency converter, diversify the mixture of materials, promote the mixing of the materials, and can handle the viscosity of the materials between 10,000-100,000mpas.
• The whole machine is made of stainless steel 304 or 316, with precise structure, and the tank lid is lifted and lowered hydraulically for easy access to the tank body for maintenance.
• The design of the scraping wall is reasonable to prevent the inner wall of the pot from being damaged by the long-term operation of the scraper, and at the same time to ensure a better heat exchange effect between the material and the jacket.
• The perfect particle size of 2 micrometers and evenly distributed.