High Shear Mixer Description

The emulsifying head is an important part of the high-shear emulsifying tank. Choosing a suitable emulsifying head is crucial to the processing materials. The high shear emulsifying tank is suitable for mixing, dispersion, emulsifying and homogenizing syrup, concentrated juice, yogurt, milk, fruit or vegetable sauce and other materials in the food and beverage industry.

high shear emulsifying head

High Shear Mixer Working principle

The high-shear emulsifying head is an emulsifying equipment that can be installed on the top or bottom of the tank or kettle equipment. It has the functions of mixing, dispersing, rapid refining, dissolving, homogenizing, and emulsifying.

The high-speed emulsifying head is precisely matched with the high-speed rotating rotor and stator, and the high shearing linear speed and the high-frequency mechanical effect produced by the mechanical shearing and liquid shearing forces ensure that the material can withstand hundreds of thousands per minute. In the precise gap between the stator and the rotor of the high-shear emulsifier, the material is subjected to strong centrifugal extrusion, shearing, jetting, liquid layer friction, collision, tearing refinement, eddy current and other complex liquid flows. Under the comprehensive action, the incompatible liquid phase, liquid-gas phase, and liquid-solid phase are mixed, dispersed, homogenized, emulsified in an instant, evenly and refined under the corresponding mature process conditions.

high shear emulsifying head style

High Shear Mixer FeatureĀ 

  • With a large processing capacity and low energy consumption, it is suitable for industrial production.
  • The processed material has the characteristics of narrow particle distribution range and good uniformity.
  • It has certain self-suction and low-lift conveying functions.
  • Simple disassembly and assembly, easy to clean, to meet the cleaning needs of different occasions.
  • It is not easy to produce dead corners, and the materials can be dispersed and emulsified.
  • It can be divided into high-shear vacuum emulsification head, mixed emulsification head and bottom emulsification head according to treating different materials.
  • High shear speeds are available at 1800 and 1440rpm.